Importance of Overvoltage Protection for Data Logging Equipments used in Solar Power Plants

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Overview: Overvoltage protection is a usually misunderstood and improperly applied issue of Data loggers Systems that don’t have provision for overvoltage protection can experience either complete failures or intermittent troubles that are difficult to diagnose and resolve.

 

Successful engineering is all about understanding how things break or fail.
Henry Petroski

Specialist in Failure Analysis

Any set up without protection can render the whole data logging setup ineffective and therefore Installing it with proper over-voltage protection equipment is vital. In long term, it reduces potential downtime, data loss and as well as save you from costly maintenance.

Over-Voltage protections is a very complex concept and its always recommended to work with a specialist which can suggest you comprehensive protection plan for your specific site.

With this article TrackSo wish to compile the available information which can help its customers to start the journey of implementing proper protection ensuring reliable data communications at their solar power plants.These measures include giving due consideration to shielded cables, transient suppression diodes, ESD and surge tolerant transceivers, and signal per-emphasis.

What does Over-Voltage Damage?

Most data loggers and sensors are made from delicate silicon chips such as microprocessors and other integrated circuitry. Data Loggers can get easily damaged through these transient voltages along with power surges and spikes. These surges and spikes can either cause irreparable damage or cause small latent failures that erode device circuit and cause permanent damage over time.

These small latent failures are the most difficult failures to diagnose as it seems as if the electronics simply failed one day, while in reality the device was prone to continuous intermittent electricity surges and spikes, continually eroding its performance

Implementing proper grounding and protection techniques not only protects from damaging surges and spikes, but more importantly keeps a system from experiencing the ill effects of latent system failures.

How does such Surges reach Data loggers?

Voltage surges and spikes that damage the circuitry of data loggers and sensors travel through the easiest access point: cables that go into and out of the data logger. These cables can be the wires bringing in sensor signals or power supply or even Ethernet wires.

These power surges and spikes are most commonly caused by:

  1. Lightning
  2. Power Grid switching operations
  3. Electrostatic discharge (ESD)

Standards Across these.

As per Siemens Beginning with the end device and all the way upstream to the entry of the power lines into the building, all power lines as well as the communication lines should be provided with over-voltage protection devices of various performance classes. The protection devices shall be selected in accordance with the electrical loads at the site of installation. This concept enables implementation of over-voltage and lightning protection measures tailored to local conditions and individual requirements

Among other characteristics that differentiate overvoltage protection devices is their rated surge capacity and the achievable level of protection.

  1. Type 1 – Lightning Arrester: Protects against overvoltage & high currents triggered by direct or indirect lightning strikes.
  2. Type 2 – Surge Arrester: Protects against overvoltage triggered by electrical switching operations.
  3. Type 3 – Surge Arrester: Protects electrical loads (consumers) against overvoltage.